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RichardM

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Posts posted by RichardM

  1. This info is given with no personal knowledge of the gentleman, only gleened from the Facebook Grand Voyager / Town and Country Group  (https://www.facebook.com/groups/696452663776017)
    Tomsz Kulak  appears to be an excellent mechanic with detailed knowledge of the GV.
    He appears to travel where ever - don't know his costs or anything eles about him but if everything else fails it may be worth contacting  him through facebook !
    Again I must emphasize, I have no personal knowledge of this man nor can I vouch for his apparent reputation on the site.
     

  2. According to the manual !! 

    TRANSMISSION TEMPERATURE SENSOR
    The TRS has an integrated thermistor that the PCM/TCM uses to monitor the transmission’s sump temperature. Since fluid temperature
    can affect transmission shift quality and convertor lock up, the PCM/TCM requires this information to determine which shift schedule to operate in. The
    PCM also monitors this temperature data so it can energize the vehicle cooling fan(s) when a transmission “overheat” condition exists. If the thermistor circuit
    fails, the PCM/TCM will revert to calculated oil temperature usage.
    CALCULATED TEMPERATURE
    A failure in the temperature sensor or circuit will result in calculated temperature being substituted for actual temperature. Calculated temperature is a predicted
    fluid temperature which is calculated from a combination of inputs:
    ² Battery (ambient) temperature
    ² Engine coolant temperature
    ² In-gear run time since start-up

     

    so check if fans are cutting in ??

    Oil gets less viscous as it warms up .. I imagine this would cause slip rather than not changing up but I may be (and probably are) wrong.

    If `the temp is out of range I would imagine you would get a OBD error code,although there is no mention of this in the 41TE section of the worksh*t manual .. check for error with key dance.

    Also can find no mention of acceptable temp range - sorry.

    Also, good to identify your vehicle as you may not have a 41TE box........

  3. Only too happy to supply diagrams if required... On the battery discharging overnight, this may be due to an old or underrated battery. Also when you've got a few moments check for excessive drain from the battery with every thing switched off. There is a great deal of information on the site regarding parasitic drain (quite often caused by a faulty audio amplifier) - If it is this just pull the fuse and check again. On the subject of the fifth door, there are reports of this on the site but have never heard how (or if) it was resolved. Pity you live so far away as I have a donor GV (2006) with a power rear door that works fine (died of gearbox failure), as bignev said this sounds like a precursor to the TCM providing another challenge. When I bought the donor I spent a bit of time trying to fix the gear problem - resolved the all gears lit  up problem (wiring problem) - thought hey ho but did not resolve the gearbox problem - kept changing gear at will .. but that's another story.

    Good luck with your project (don't want to be pessemistic but it's enough of a challenge keeping a normal GV on the road.. (Yes Bignev, I agree, there ain't no such thing as NORMAL with respect to the GV..

  4. According to the workpoo manual fuses 1,2,3 control the front lights

    1 - Front Fog Lamps
    2 - left parking / turn lamp 
    3 right parking/ turn  lamp & rear lamps

    ( assume the parking lamps are also the front sidelights ?

    Headlights are fed directly from the front control module (both high and dip

    Bulbs blown ??

    Switch dodgy ??

    wiring damaged ??

     

    let us know how you get on

  5. Sorry didn't motice the 6 speed auto bit...Ooops - check fluid level - again mileage / service history. Is it the same hot or cold - the engine / transmission - not the atmosphere. Sounds like luxury to have 6 speed auto but maybe 1 1/2 times the probles of a four speed ?

    As far as I am aware there's no workpoo manual available for this model ?? - If it's anything like that for the Mk IV then you are not missing much.

     

    Transfer the question to the GV 5 forum and see what happens

  6. Sorry I don't think I can help at all.

    The circuit diagram for the V8 in the workpoo manual is totally different to your description and image. There is no BLUE connector on the coil circuit,  there is no blue connector at all with a pink tab.

    Coil Control No.1 - Pin 3 Ign Coil fed from pin 10 on the PCM K19 DB/DG                                Connector C2

                                    Pin2                goes to Pin 3  on the IPM  K342 BR/WT (Auto Shut Down)   Connector C4 

    Coil Control No.2 -Pin 4 Ign Coil fed from pin 9 on the PCM K17 DB/TN   Connector C2

    Coil Control No 3 -Pin 1 Ign Coil fed from pin 7 on the PCM K18 BR/OR   Connector C2

     

    How the hell did you upload that image - I cann't load the smallest image at all ! 

  7. Depending on how much you value the vehicle you could try drilling out the threaded section of the camshaft and helicoil it -WARNING  may destroy the engine if not accurately done.

    otherwise;

    REMOVAL
    (1) Remove cylinder head cover
    (2) Remove camshaft position sensor and camshaft
    target magnet 

    (3) Remove timing belt 
    (4) Remove camshaft sprockets and timing belt rear cover 
    (5) Bearing caps are identified for location.
    Remove the outside bearing caps first 
    (6) Loosen the camshaft bearing cap attaching fasteners 
    CAUTION: Camshafts are not interchangeable. The intake cam number 6 thrust bearing face spacing is wider.
    (7) Identify the camshafts before removing from the head. The camshafts are not interchangeable.
    (8) Remove camshafts from cylinder head.

    INSTALLATION
    CAUTION: Ensure that NONE of the pistons are at top dead center when installing the camshafts.
    (1) Lubricate all camshaft bearing journals, rocker arms and camshaft lobes.
    (2) Install all rocker arms in original positions, if reused.
    (3) Position camshafts on cylinder head bearing journals. Install right and left camshaft bearing caps No. 2 – 5 and right No. 6. Tighten M6 fasteners to 12 N·m (105 in. lbs.) in sequence shown in (Fig. 28).
    (4) Apply Mopart Gasket Maker to No. 1 and No. 6 bearing caps (Fig. 29). Install bearing caps and tighten M8 fasteners to 28 N·m (250 in. lbs.).
    NOTE: Bearing end caps must be installed before seals can be installed.
    (5) Install camshaft oil seals (Refer to 9 - ENGINE/CYLINDER HEAD/CAMSHAFT OIL SEAL(S) - INSTALLATION).
    (6) Install camshaft target magnet and camshaft position sensor.
    (7) Install cylinder head cover (Refer to 9 -ENGINE/CYLINDER HEAD/CYLINDER HEAD COVER - INSTALLATION).
    (8) Install timing belt rear cover and camshaft sprockets (Refer to 9 - ENGINE/VALVE TIMING/ TIMING BELT COVER(S) - INSTALLATION).
    (9) Install timing belt (Refer to 9 - ENGINE/ VALVE TIMING/TIMING BELT AND SPROCKETS - INSTALLATION).CYLINDER HEAD COVER

    (From the workpoo manual - sorry images are impossible to load due to stupid size restriction imposed on the forum

     

  8. Ther is no relay for the mirrors only a fuse (No. 18.. 15A

     

    Mirrors (if you have memory seats there is another controller buried somewhere (under the seat ?)

    ah hah - Remove the appropriate seat from the vehicle
    and place it on a clean work surface, (Refer to 23 -
    BODY/SEATS/SEAT - REMOVAL).
    (3) Remove the Memory Seat/Mirror Module
    (MSMM) mounting fasteners (if equipped).

    SWITCH CONNECTOR
    12 Volts Ground MIRROR REACTION
        Right Left
    PIN 12 PIN 6   UP
    PIN 7 PIN 6   Left
    Pin6 Pin 12   Down
    Pin 6 Pin 7   Right
    PIN 13 Pin 1 Up  
    Pin8 Pin 1 Left  
    PIN 1 Pin 13 Down  
    PIN 1 Pin 8 Right  

    refer to Mirror connector switch image attached - Using two jumper wires:
    Connect one to a 12-volt source
     Connect the other to a good body ground
     Refer to the Mirror Test Chart for wire hookups at the switch connector

     

    another answer follows with switch wirig details

     

    MirrorConnector.png

  9. Was previously able to download images to assist in diagnosis of problems (Mk 4 GV) now restricted to 18.1 KB - spent an hour this morning trying to convert wiring images to this size but failed.. Why has this restriction been initiated & can it at least be uplifted to 200K  PLEASE - these days that's not unduly large ! 

  10. Assuming this is a late registered Mk 4, there is only one relay feeding the mirrors(according to the workpoo manual (no did not spell it wrong), if it's a Mk 5 then don't know.

    Possibility the switch is at fault. Tried to upload an image from the manual but 18.iKb doesn't permit !

    With respect to the park assist suggestion 1 - remove battery negative lead for 10 minutes... 2- clean each sensor individually with soapy water ?

  11. Again, back to the lurid story of failure to start when the engine is hot (well not hot as in overheating, just hot as in at running temperature, that is to say between 1/4 and 1/2 on the temperature gauge).
    Start the car in the morning (today it was -6 Celsius this morning, key in, wait for glow plug light to go off, start (turns over five or six times), fires up and idles perfectly. Drive along, accelerate etc. no problem. 
    Drive 10 - 15 miles ( at -4 Celsius) Park up for 5 - 20 minutes, gauge is just off 0) Start up after glow plugs off (1 - 2 sec) away we go.
    Park up for 6 hours, same - no problem.
    Drive long enough to get engine hot, difficult to do at this time of year! Park up (say 1/2 hour), engine still hot, warm no way it will start without a blast of cold start, then drive, accelerate all tikety-boo.
    Only error (repetitive) is P1130 - fuel pressure too high, too low. (Very helpful).
    So over the last two years or so, pressure relief valve changed, pressure sensor changed, pressure solenoid changed, injectors checked So what else can it be ?
    I read a post on the JEEP SITE , sighting the non return valve (FUEL FLOW BACK VALVE (Yank speak)) as a possibility ?

    Has anyone replaced this pipe assembly, if so easy, hard, what am I going to bugger up ? (I have a spare car with a good engine (knackered gear box or associated electronics)

    All replies gratefully received but it ain't normal fuel starvation - she accelerates like (expletive).
    Doesn't normally stall - did a couple of times in the past but I put that down to me changing things and not bleeding her properly.

    Pipe assembly thingumy attached -no it's not fails claiming file size too big (17.1Kb ??) - sorry
     

  12. I think it would be useful to all members, subscribers and visitors if, when a problem is posted and resolved that the solution should be posted. That way anyone else with the same problem may be presented with an immediate solution.

    A quick 'Thanks (who ever) that's solved it) would suffice, or, if the solution was something else then a quick note on what the solution was would be great. 

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